Highly Efficient and Energy-Saving Servo Injection Molding Machine
From traditional fixed-displacement pumps to proportional variable pumps and then to closed-loop proportional variable pumps, today's servo motor-driven hydraulic pump systems have innovated hydraulic drive technology for injection molding machines. They advocate a new green design philosophy, applying advanced energy-saving and environmentally friendly control technology to elevate the level of green manufacturing technology, in response to the national trend of energy conservation, environmental protection, and efficiency.
Core Technologies:
Utilization of efficient and powerful servo motor drive, coupled with a reinforced rigid structure, maximizes the overall performance and stability of the mechanical structure.
Optimization of the hydraulic circuit reduces circulation pressure loss, leading to a lower pressure loss and power consumption, ultimately enhancing system efficiency.
The power output of the servo drive system is highly consistent with the machine load requirements, significantly reducing power loss compared to traditional fixed-displacement pump systems, resulting in energy savings ranging from 20% to 80%.
Adoption of PET screws and blending-type screws effectively improves melt stability, blending efficiency, and output.
Specialized material pipe sets, such as PET, ensure plasticization quality and efficiency.
The control system provides various alarms and error messages for easy debugging and maintenance. It offers segmented mold opening and closing, ensuring work efficiency on the basis of achieving slow mold opening and closing. High-precision and fast-response displacement sensors precisely control mold locking and injection to protect molds and improve product repeatability.
Reduced system heating, extending the lifespan of hydraulic components.
Lower contamination levels in the hydraulic system result in significantly fewer system failures, greatly improving motion stability. The hydraulic oil usage time is extended by more than 3 years compared to conventional systems.
Servo drive features high responsiveness, energy efficiency, low noise, and high control precision. Hydraulic drive technology is characterized by mature control technology, long lifespan, long transmission distance, and ease of low-cost maintenance.