Tel/wechat/whatsapp:008618018528851
Small Scale French Fries/Potato Chips Production Line 

Product Description
 
Raw material & products quality target
 Raw material standard: fresh potatoes, no belt, no deteriorate, no plant diseases and insect pests; no concave on the head of potato, surface smooth, any crack and hollow;Dry matter content and potato starch≥20%, deoxidize sugar content≤0.2%
Fry material content≥20%;Oval in shape;
Sugar content≤0.2%;
Length ≥68mm
Color outside is yellow
Color inside is white
Size is 8*8, 9*9, 10*10mm
Frozen French fries process  
Potato Washing -- peeling-cutter-washing-blanching-dewater machine-drying line--pre-fry-deoil machine-cooling line--freezed--packed --store in cold room
Washing process:
Washing process is for washing off the potato starch on the potato chips which can keep it from fall in the oil and keep long-use life for the frying machine.
At the same time, the potato chips is totally immersed in water which can keep it from enzymatic-oxydative browning, because the sugar can be affected with amino acid and the produce the black and brown color
Blanching process:
Blanching is a necessary procedure. After washing, the potato sticks go into the blanching machine which is about 65-90 ºChot water. It can destroy the enzyme activity, and improve and soften the organizational structure which can be easily dried and also can keep from blistering. It can add the Sodium hydrogen sulfite or Sodium pyrosulfite  to keep good color.
Prefrying:
frying temperature is about 180-190 °C, and the frying time is about 1 minutes. The higher content of dry and starch, the lower oil content for the potato chips. Inner is soft and outside is crisp.
Freezer and cold room:-18 - -25ºC
 
Packing size and weight is based on customers' requirement
Packing machine: 520, 720
Frying For final customers
The frying time for frozen French fries before eating is about 3 minutes at 168 ºC of oil temperature. The oil content is about2.5%-4.3%
Beef tallow:it is the best oil for frying potato chips and french fries. It is very incense and of low melting point( vegetable oil is of higher melting point which is drying in surface.
Palm oil:good for health, cheap and white
 
 
 
Small scale french fries production line:
Frozen French fries production line process:

Enhance --- Steam Spray --- Cleaning Peeling --- Select --- Cut --- Air Bubble Cleaning --- Blanching --- Dehydration --- Frying Machine --- De-oiling - - Frozen --- Packaging --- Storage



Whole line equipment list as follow:

Washing machine ---Feeding machine---Peeling machine----Inspection conveyor---Elevating machine----Slicing machine----Blanching machine----
Heating machine---Dehydrating system---Oil frying machine---Dreg remover---Oil Removing system----Conveyor----Oil storage tank----Seasoning machine ----Pipes, pumps and valves----Combustion furnace----Heat exchanger---Steam commutator

Large-size Vertical Packing Machine combine( weight automatically)
 

Model No	Dimensions (mm)	Net width mm	Power (kw)	Voltage v	Temperature range (degrees)	Oil content (L)	Production capacity (h / kg)
XF-3000	3000*900*2500	500	48	380	0-300	600	100-300
XF-4000	4000*900*2500	500	80	380	0-300	1000	200-400
XF-5000	5000*900*2500	500	100	380	0-300	1200	300-500
XF-6000	6000*1500*2500	1000	120	380	0-300	1800	400-600
XF-8000	8000*1500*2500	1000	180	380	0-300	2200	1000-1200

 
Our unique--Turnkey Solution.:
No need worry if you know little about how to carry out the plant in your country.We not only offer the equipments to you, but also provide one-stop service, from your warehouse designing (water, electricity , steam) , worker training, machine installation and debugging, life-long after-sale service etc.


Consulting + Conception
As a first step and prior to project implementation, we will provide to you profoundly experienced and highly competent consulting services. Based on an extensive and thorough analysis of your actual situation and requirements we will develop your customized solution(s). In our understanding, customer-focused consultation means that all steps planned - from the initial conception phase to the final phase of implementation - will be conducted in a transparent and comprehensible manner.

 Project Planning
A professional project planning approach is a prerequisite for the realization of complex automation projects. On the basis of each individual assignment we calculate time frames and resources, and define milestones and objectives. Due to our close contact and cooperation with you, in all project phases, this goal-oriented planning ensures the successful realization of your investment project.

 Design + Engineering
Our specialists in the fields of mechatronics, control engineering, programming, and software development closely cooperate in the development phase. With the support of professional development tools , these jointly developed conceptions will then be translated into design and work plans.

 Production + Assembly
In the production phase, our experienced engineers will implement our innovative ideas in turn-key plants. The close coordination between our project managers and our assembly teams ensures efficient and high-quality production results. After the successful completion of the test phase, the plant will be handed over to you. 

 Integration + Commissioning
In order to reduce any interference with associated production areas and processes to a minimum, and to guarantee a smooth set-up, the installation of your plant will be conducted by the engineers and service technicians who have been assigned to and accompanied the individual project development and production stages. Our experienced staff will ensure that all required interfaces work, and your plant will be successfully put into operation.
 
Packing & Delivery

Stable wooden package protects machine from strike and damage. 
Wound plastic film keeps machine out of damp and corrosion.
Fumigation-free package helps the smooth customs clearance.
The big size machine will be fixed in container without package.